Thomas Ressler
Maiden
Summary
Operations Supervisor with many years of expertise in CNC machining and developing my CNC programming capabilities. Implemented and focused on robotics automation developments, and manufacturing process enhancements. Developed and implemented strategies that improved the accuracy of machining centers and CMM inspection routines for the quality of products. Reduced optimized machining workflows through lean manufacturing and 5S to ensure seamless production in aerospace and medical device manufacturing.
Overview
15
15
years of professional experience
Work History
Operations Supervisor
Structure Medical
Mooresville
01.2015 - Current
- Set up Mikron and RoboDrill 5-axis machining centers for efficient medical device production.
- Assured machining center accuracy by performing kinematics mechanically, and also by using automated probing routines.
- Helped develop automation routines with Yaskawa robotic cell implementation.
- Addressed CNC machinery malfunctions as needed to maintain workflow continuity.
- Assigned daily responsibilities to team members to optimize productivity levels.
- Engaged in regular updates with senior leadership regarding team advancements.
- Optimized CMM machinery performance through calibration with PCDIMS software applications.
- Applied correlation techniques for non-conforming products using PCDIMS and vision systems.
R&D Technician
YG-1 America
Charlotte
01.2015 - 12.2015
- Conducted experiments with various materials to develop advanced cutting tool technologies.
- Collaborated with team members to refine product specifications and enhance designs.
- Compiled detailed research reports for effective project presentations.
- Utilized MasterCam and Siemens NX CAD/CAM software for custom tool design and reverse engineering of parts and products.
CNC Machinist
Jarvis Airfoil
Portland
03.2011 - 12.2014
- Set up and operated 4-axis and 5-axis CNC machines to produce precision components for aerospace applications.
- Interpreted technical, customer-specific drawings and specifications to ensure accurate machining processes.
- Inspected finished products mechanically using sine plate buildups, height gauges, guillotine gages, and micrometers for quality assurance and adherence to customer specifications.
- Conducted routine maintenance on equipment to ensure proper operations.
Education
Thayer Leadership -
Thayer
West Point, NY06-2025
Leadership Essentials -
Cornell University
Ithaca, NY08-2022
Mastercam X9 Mill 2D Training -
Barefoot CNC
Morganton, NC06-2015
High School Diploma -
Nathan Hale Ray High School
East Haddam, CT06-2009
Skills
- PC-DMIS expertise
- Collaborative teamwork
- Leadership abilities
- 5S implementation
- Automation in robotics
- Kinematics of Mikron and Robodrill machines
- Setup for 4-axis and 5-axis machining
- Performance reporting in technical fields
- Knowledge of cutter grinding techniques
- CNC programming skills
- Proficient in macro and logic coding
Timeline
Operations Supervisor
Structure Medical
01.2015 - Current
R&D Technician
YG-1 America
01.2015 - 12.2015
CNC Machinist
Jarvis Airfoil
03.2011 - 12.2014
Thayer Leadership -
Thayer
Leadership Essentials -
Cornell University
Mastercam X9 Mill 2D Training -
Barefoot CNC
High School Diploma -
Nathan Hale Ray High School