Prasad Mehta
Raleigh
Summary
Dynamic Design Engineer with a proven track record at Cummins Inc., excelling in CAD modeling and FEA analysis. Adept at collaborating with suppliers and driving product development, I thrive on problem-solving and innovation, having successfully optimized engine components. Passionate about engineering excellence and continuous improvement.
Overview
12
12
years of professional experience
Work History
Design Engineer - Technical Specialist
Cummins Inc.
Rocky Mount
05.2023 - Current
- Designed the architecture of the FEAD system for a global B series engine and tailored it to meet regional (US) requirements for two new engines.
- As the owner of the FEAD system for two engines, designed and validated all the FEAD components, including alternator brackets, compressor brackets, tensioner brackets, and fan pulleys.
- Utilized Ansys Discovery for topology optimization on components.
- Collaborated with suppliers to design and develop components such as the Integrated Power Distribution (IPD) alternator, overrunning pulley, and tensioner.
- Designed over 50 components across both programs, effectively managing all components and meeting strict deadlines.
- Created detailed test plans to validate all components and the FEAD system using ESW guidelines.
- Worked on several FIRG (Failure Incident Report Group) issues, thoroughly investigating each incident to identify root causes. Implemented effective solutions and corrective actions, ensuring timely resolution and preventing recurrence.
- Provided coaching and mentorship to peers on FEAD systems.
- Balanced the needs of multiple stakeholders while building strong, diverse teams to achieve common goals.
- Communicated clearly with different audiences, built strong customer relationships, and consistently delivered results under challenging circumstances.
- Managed project risks and issues, ensured accountability, and maintained positive relationships with cross-functional teams to drive
project success.
Sr. Design Engineer
Cummins
Rocky Mount
12.2020 - 05.2023
- Designed and validated both new and existing components and systems according to Cummins Engineering standards and tools.
- Managed components from initial concept through to production.
- In the design phase, considered all factors impacting the product and company, including effects on engine systems, service, supply chain, product cost, customers/OEMs, product safety, reliability, and component interferences.
- Led a 6-sigma project to enhance thermostat robustness, performing Fault Tree Analysis (FTA) and various tests to identify root causes and solutions.
- Collaborated on resourcing projects, honing communication skills with suppliers, purchasing teams, and supplier quality teams.
- Conducted extensive statistical analyses using Minitab.
- Engineered and validated critical components/systems, such as wiring harnesses, exhaust manifolds, and air intakes.
Product Design & Validation Engineer
Cummins
Rocky Mount
03.2017 - 01.2020
- Developed and executed comprehensive validation plans for components, successfully promoting them to the production phase.
- Validated various components by performing metallurgy analysis, engine testing, and post-processing/analysis of parts.
- Innovated and implemented custom bench tests in the absence of standard procedures.
- Enhanced project management skills, cross-functional team collaboration, and timely project updates through various validation projects.
Applied Mechanics Co-op
Cummins Inc.
Rocky Mount
06.2016 - 12.2016
- Performed experimental and analytical analysis of components.
- Conducted experimental testing, including strain, fatigue, thermal, and bolted joint analysis.
- Utilized Ansys for analytical analysis, encompassing modal analysis, static structural analysis, and bolted joint analysis.
Junior Engineer- New Product Development Department
Surin Automotive PVT. LTD.
Pune
11.2013 - 12.2014
- Analyzed engineering drawings and designed mechanical components, such as counterweights for excavators.
- Prepared Bills of Materials, designed jigs and fixtures, and developed manufacturing processes and prototypes.
- Gathered customer feedback and developed products based on their requirements.
- Delivered feasibility reports, process flow charts, Failure Mode Effect Analysis (FMEA), and Advance Product Quality Planning (APQP).
- Led new product development projects, including counterweights, fuel and hydraulic tanks, and floor plates.
Graduate Engineer Trainee- R&D Department
Star Engineers PVT. LTD.
Pune
06.2013 - 11.2013
- Created 2D and 3D models using AutoCAD and SolidWorks, applying Geometric Dimensions and Tolerance (GD&T) to engineering drawings.
- Generated detailed assembly drawings and models.
- Gathered customer feedback and delivered products according to customer requirements.
- Worked on design projects, including sensor housing and housing assembly fixtures.
Education
Master of Science - Mechanical Engineering
Purdue School of Engineering And Technology
IN12.2016
Bachelor of Science - Mechanical Engineering
Pune University
Pune05.2013
Skills
- Creo software (Creo & Solidworks)
- GD&T
- FEA analysis (Ansys)
- Technical Computing (MATLAB)
- Design validation
- Design optimization (Ansys Discovery)
- Problem solving/Failure analysis (FTA, 7-step)
- Product Lifecycle Management (PLM): Experience with PLM system Windchill
- Statistical analysis (Minitab)
- Technical documentation
- Project management
- Supplier collaboration
- Product development
- System design/ Engineering design
- Design for manufacturing
- Effective communication
- Time management
Publications
Bio-Inspired Design of Lightweight and Protective Structures, Prasad S. Mehta, Jennifer Solis Ocampo, Andres Tovar, Prathamesh Chaudhari, SAE Technical Paper, 2016-01-0396, 2016, http://papers.sae.org/2016-01-0396/
Research
Purdue School of Engineering and Technology, Optimization of S-rail using LS-Opt, 05/16-12/16, Modelling varying thickness S-rail using CAD software and available references., Optimization and analysis of a tube using Hypermesh and Ansys, 01/16-05/16, Modelled composite tube with various plies and its orientations., Bio-inspired designs for protective structures and evaluating crashworthiness, 05/15-01/16, Studied functions and properties of existing bio designs.
Activities
- Teaching Assistant, Purdue School of Engineering and Technology, 08/15 - 05/16, Machine Design, Energy Assessment, Finite Element Analysis, Hybrid Electric Transportation
- Supra Competition, Modern College of Engineering, Pune, 09/12, Participated in the National Level Inter college competition for manufacturing and racing a car.
Timeline
Design Engineer - Technical Specialist
Cummins Inc.
05.2023 - Current
Sr. Design Engineer
Cummins
12.2020 - 05.2023
Product Design & Validation Engineer
Cummins
03.2017 - 01.2020
Applied Mechanics Co-op
Cummins Inc.
06.2016 - 12.2016
Junior Engineer- New Product Development Department
Surin Automotive PVT. LTD.
11.2013 - 12.2014
Graduate Engineer Trainee- R&D Department
Star Engineers PVT. LTD.
06.2013 - 11.2013
Master of Science - Mechanical Engineering
Purdue School of Engineering And Technology
Bachelor of Science - Mechanical Engineering
Pune University
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